porsche 944 exhaust manifold removal

100 Cell Sport Cone Catalyc (110mm X 390mm) $432.70 Part #: RFVD11399910 B&b Catback Exhaust System $1469.43 Part #: RFPOR0260 Call For Availability - Fabspeed 944 Turbo 951 Exhaust Gasket Replacement Kit $59.00 Note: 944 TURBO 1986-89 Part #: RFSPOR944TGSKT Dansk Exhaust System 944 S2 1989-1991 $979.56 Note: 944S2 1989-91 Part #: R94411104103 $38.00 View Details NICE USED ORIGINAL PORSCHE 944 TURBO STAINLESS STEEL EXHAUST HEADER MANIFOLD Picture Information. Exhaust Manifold Back Removal (Normally Aspirated). But it can be done. Applies to: Porsche 944 Turbo (1982-91) Oil and Filter Replacement Project Time: 1 hour Page of 1 Air Filter Fits - Porsche 944S2 All Our Price: $29.84 Air Filter Fits - Porsche 968 All Dents removed using various methods of dent removal, hole in bed patched, air shocks installed, . To avoid stripping the heads refer to BOLT-01 for "waking up" the bolts. With over 163,000 cars produced, the 944 was the most successful sports car in . Most of the brands offered will provide the same performance benefit but lower quality metals can rust and crack so we recommend a good 304 stainless steel option. On turbocharged cars, remove the oil air separator bracket to intake manifold bolts (near oil filler tube)(2 - M6 Allen head bolts). To do this, loosen the exhaust nut several turns and then install a second nut onto the stud. Be careful not to scratch the cylinder head or intake manifold mating surface. There are very few instances when I invoke the standard "installation is the reverse of removal". Slide the hose (still attached to the cooling pump) off of the pipe and move out of the way toward the front of the car. Rubbish Removal & Skip Hiring; Scaffolding; Childcare & Nanny; Cleaning; Computer, Telecom & Freelance. This is still cross-linked incorrectly. On normally aspirated cars, there are hoses underneath the intake manifold which can not be disconnected from the intake until it is lifted. Designed using state-of-the-art technology and with customers in mind. Fabspeed Porsche 944 Turbo 951 Exhaust Gasket Replacement Kit (1985-1991) (2) $43.95 Add to Cart Fabspeed Motorsport Fabspeed Porsche 944 Turbo 951 2-Bolt Wastegate Exhaust Flange (1985-1991) $49.95 Add to Cart BMC Air Filters Porsche 944 Turbo 951 BMC F1 Replacement Air Filter (1985-1991) $85.95 Choose Options Fabspeed Motorsport This car is the only one driven both daily on the street and in the Nordic Porsche Sports Cup series. All of these have to be taken out to remove the exhaust manifold. Designed using state-of-the-art technology and with customers in mind. You are going to be removing Allen head bolts from the engine. . + All Soul Performance Products are backed by a renowned Lifetime Warranty for both street and track use. Remove the six nuts and bolts that attach the exhaust pipe to the exhaust manifolds. If the nuts turn on the stud, the outside nut needs to be tightened. $75.00. Install the intake manifold retaining bolts (8 - M8 Allen head) and torque to 20 Nm (15 ft-lbs). Quantity 159.98 inc VAT 133.32 ex VAT Copper Nuts for Exhaust Manfold Studs M8 All Models Remove the exhaust manifolds from the car. Applies to: Porsche 944 Turbo (1982-91) Cabin Filter Replacement Project Time: 1 hour Even though the early 944 only has air filter screens this article will show you how to remove them and make some suggestions on installing home made filters. $150. http://www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More. Sorting. Not good. Free shipping . Condition: Used Used. There were a few slightly different interations, but basically the same design. Connect the throttle cable to the throttle body. 1987 Porsche 944 Turbo 2.5L 8V Turbo (217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock) Factory Options . On turbocharged cars, install the pipe between the intercooler outlet and the throttle body. Watch this item. Ensure the intake manifold lines up with the intake manifold brace. Filters protect your investment from dirt and other contaminants to prolong the life of your engine. . Tighten the outside nut against the inside nut while holding the inside nut with a wrench to prevent it from turning. Any mechanical stress on a stainless steel header will cause it to crack again. Then loosen the clamp connecting it to the turbo (yellow arrow) and remove the boot. You are going to be removing Allen head bolts from the engine. 0 # sp109844. Prices may vary depending on your location. Car Service Estimate . Please see our article on coolant draining and refilling. safely raising and supporting your vehicle. Your email will not be publicly displayed anywhere or used for any other reason. "/> 1987 Porsche 944 . On normally aspirated cars, attach the vacuum hoses to the bottom of the intake manifold as it is lowered into place. - Nick at Pelican Parts. Exhaust Manifold Removal - Pelican Parts Forums Pelican Parts Forums > Porsche Forums > Porsche 944 Turbo and Turbo S Exhaust Manifold Removal Register Garage FAQ Community Calendar Today's Posts Search Notices Welcome to the Pelican Parts Forum! Porsche 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank . Remove the nuts and bolts on the hanger in front of the catalytic converter, the rear of the catalytic converter, and at the rear of the muffler. Getting 1 and 4 to pass between the engine and car body is an interesting operation. Porsche 924 Turbo S2 Exhaust Fire Rings . This pipe has been removed and capped off on many cars as it is not used and it has a tendency to rust out and cause exhaust leaks. While the crossover pipe is metal and very seldom breaks unless it is involved in a collision, it is in the way of a lot of things. Brand New. All systems come complete with band clamps for installation. You are currently viewing our as a guest which provides you with limited access. Remove the old intake manifold gaskets from the cylinder head and intake manifold using a scraper. Thanks, I will alert the web team. Formed with mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the factory system. Porsche 944 1986, Exhaust Manifold Gasket by Victor Reinz. Hover to zoom. Tasks ranging from a simple exhaust system update through an engine removal, are consistently plagued by snapped, rusted, and broken exhaust manifold bolts. On average, the cost for a Porsche 944 Exhaust Manifold Gasket Replacement is $147 with $52 for parts and $95 for labor. Leaks in the exhaust manifold produce bad exhaust values, a loss of power and increased fuel consumption.For more information visit: www.victorreinz.com/Productsexhaust manifold gasket, replace exhaust manifold gasket, replacing exhaust manifold gasket, assembly exhaust manifold gasket, professional replacement exhaust manifold gasket, tips exhaust manifold gasket, tutorial replacement exhaust manifold gasket, remove exhaust manifold gasket, replace exhaust manifold gasket, exhaust manifold gasket leak, motor oil valve cover gasket, dismantle cylinder head cover gasket, professional replacement exhaust manifold gasket, clean seal surface, professional tutorial replacement exhaust manifold gasket, car parts rubber valves, car parts seal, car garage, car repair, garage repair car parts, car parts replacement, car repair seals, cylinder head cover, Victor Reinz cylinder head cover gasket, Victor Reinz spare parts, replacement car exhaust manifold gasket, exhaust manifold gasket assembly, assembly exhaust manifold gasket, motor oil, cylinder head cover gasket, camshaft seal, elastomer, engine repair Next, safely raise and support the vehicle. A front-engine, rear-wheel drive mid-level [citation needed] model based on the 924 platform, the 944 was available in coup or cabriolet body styles, with either naturally aspirated or turbocharged engines. From above, remove the two turbocharger inlet flange nuts and bolts at the top of the flange and the nut and bolt on the bottom of the flange nearest the front of the car. Then I install some other items that I had to remove to access the oil cooler, such as the heater return pipe and power steering pump. Remove the CO sample tube from the exhaust pipe. This is the first time I have taken my own wrenches to this car and it seems to be I bit more tightly packed in there then my good old 914 so any time saving info would be a big help. Product Vehicle Years; 968 : 1992 - 1995 . Code: FSPOR944TGSKT. 140.97 + 70.04 P&P . Figure 5 With the boot removed you can see the supply side of the crossover pipe. If equipped, connect the cruise control cable to the cruise control servo. OEM. 40.00 + 30.59 P&P . Installing the exhaust on the Garnet Porsche 944 and clips from Cars & Coffee edredas 8.61K subscribers Subscribe 45 Share 4.2K views 5 years ago In this episode I rush to finish putting the. Buy 1987 Porsche 944 EXHAUST MANIFOLD. Exhaust Manifold Back Removal (Normally Aspirated) Disconnect the O 2 sensor near the back of the firewall and drop the sensor connector down to the exhaust pipe. Also, for turbocharged cars with one piece cross-over pipes, remember to fill and vent the cooling system (COOL-02). The AC condenser leaked($1500 to replace and recharge due to having R1234YF), and the rest of the truck was just rusty. Please note: This is a special-order item manufactured to order. Welcome to our 944 Turbo Technical Articles section. Some coolant will come out of the turbocharger cooling jacket. Remove the oil dipstick tube to intake manifold mounting bolt. it sends me to pipe that sends coolant to other areas. Porsche 944 3L turbo exhaust manifold Aaron October 22nd, 2011 This was one set of a group of headers I designed and fabricated to run on a Porsche 944 Turbo race car. Porsche 944 Turbo (951) Technical Articles. Please see our article on safely raising and supporting your vehicle. Place some rags under the hose on the discharge of the turbocharger cooling pump going to the turbocharger. Remove the CO sample tube from the exhaust pipe. Sort by. 614.552.5481. byersporscheparts@byersauto.com. Exhaust System Transmission Clutch Front Axle Steering Rear Axle Suspension Brake System Body Climate Control Engine Electrical Body Electrical Tools Accessories Electrical Connectors Clearance Re-Plated 944 Parts 944/2 85.2-89 Engine Block Engine Cylinder Head Parts Engine Camshaft Housing Parts Water Cooling System Oil System Air Fuel System Spray all the hardware with penetrating oil. + Fits all Porsche 986 Boxster vehicles with manual transmission (1997-2004) + Weighs 24.8 lbs / 11.2 kg less than factory exhaust components (14.7 lbs vs 39.5 lbs) + Designed and built in-house at our Willow Grove, PA facility. Elring Exhaust Manifold Gasket. delivery costs. Exhaust Manifold Removal Jump to Photos 0 Comments Share Applicable Models: Porsche 944 Turbo (1986-89) Project Time: 3-6 hours Tab: $40 to $110 Talent Tools: 13mm, 12mm sockets and wrenches, 6mm Allen, floor jack, jack stands, wheel chocks, safety glasses, torque wrench Parts Required: Gaskets and hardware Performance Gain: Proper power Remove the nuts and bolts on the triangle shaped flange on the discharge of the wastegate. Remove the intake manifold retaining bolts (8 - M8 Allen head bolts) using a 6 mm Allen head socket or 6 mm hex key. A long (6") 6 mm Allen head socket works well for this application. Here is an excellent used original genuine Porsche exhaust mounting hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo models. Item information. However, no wrench is need for the nut as it is tack welded to the flange. I prefer pulling the studs off the head. Gaskets prevent leaks which rob performance. Exhaust bolt repair kit for Porsche DFI Engines on 911/997/991/ Boxster & Cayman (9A1) 2009-Onwards . Exhaust Gasket, Manifold to Down Pipe . Greatly reduced prices on many brand-name spares. For models with a two-piece crossover pipe, remove the nuts and bolts on the triangle shaped flange between the crossover pipe and the wastegate. Begin by soaking everything in penetrating oil. This time for the 944 NA. Porsche 944 3L turbo exhaust manifold. Step 3 - Removing the Manifold You'll see that each exhaust manifold pipe is attached to the main cylinder by 2 bolts. On turbocharged cars, the bolt only needs to be loosened and is located to the left of the throttle body under the front edge of the intake manifold. If your car is still equipped with the sample tube, you'll find the top end of it at the back of the camshaft housing at the engine lifting ring. Set the manifold into position on the cylinder head. This can help break the corrosion. While the gasket can be installed in the same orientation as the other cylinders and still fit, if done so, the gasket will partially block the injector flow path affecting the injector spray pattern. Porsche 944 Turbo Heat Shield Brackets Lot Oil Cooler Header Exhaust Manifold. And replace the torque and intake bolts to manufacturers specifications for 1989 Porsche 944 S2. OEM, Group - OEM Porsche Part # 048129587D (048-129-587-D) Toggle Navigation. Powered by Miva, Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts Lindsey Racing is your 24/7/365 source for Front Engine 4 Cylinder Porsche Parts, 3 INCH LINDSEY EXHAUST FOR STOCK HEADERS 924S / 944 8v '83-'89, 3 INCH LINDSEY EXHAUST FOR MSDS HEADERS 924S / 944 8v '83-'89, 3 inch STAINLESS TIP SLASH CUT ROLLED LIP, 3" Slash Cut Rolled Lip Stainless Exhaust Tip. Good condition. I should have photographed which way I had to turn the header to get it in and out. Prices may vary depending on your location. 61301 Auto Body Parts & Mirrors Headlights & Lighting Engine & Drivetrain Brakes, Suspension & Steering Interior Exterior Tools & Garage Wheels & Tires Price Match Guarantee 90-Day Returns Lifetime Replacement 944 Tuning Stages Typical stage 1 mods often include: Suspension upgrade (drop 27mm - 39 mm. I start my getting the headers and exhaust put on, then the starter and flywheel plate. Daihatsu Mira L200 EF-EL exhaust manifold and catalytic converter. Specifically it's the link on the instructions for figure 6 for clutch removal that talk about removing the cross-over exhaust that inadvertently takes you to this page. This can help break the corrosion. October 22nd, 2011. - Nick at Pelican Parts. 5.Install the new gasket for intake manifold around water passages with gasket sealer. On turbocharged cars, the intake manifold is installed with the bolt already on the intake manifold. I've done this twice, including about two weeks back. Check if this part fits your vehicle. Porsche 944 Exhaust Manifold Gasket Buy Online. Provide to get notified when a staff member responds to your question. Inspect exhaust studs, clean carbon and old gasket off cylinder head. Also make sure the Allen socket is completely seated in the bolt head. Loosen the intake manifold brace bolt. Allen head and cheesehead bolt removal (clarks-garage.com) Brakes Check the brake system (clarks-garage.com) Checking brake pad thickness and brake pad replacement (clarks-garage.com) Fluid replacement and bleeding (clarks-garage.com) Master cylinder replacement (clarks-garage.com) Parking brake adjustment (clarks-garage.com) Apply anti-seize to the threads of the bolts. Try our Search Engine at the top of the page, or hop over to our Technical Bulletin Board. When I did it, I removed the water line as well as the studs. The Porsche 944 is a sports car manufactured by German automobile manufacturer Porsche from 1982 until 1991. And track use the car nut against the inside nut while holding the inside nut with a to. Replace the torque and intake manifold mounting bolt long ( 6 '' ) 6 mm Allen head bolts from car... Remember to fill and vent the cooling system ( COOL-02 ) can see porsche 944 exhaust manifold removal side. With a wrench to prevent it from turning already on the intake gaskets... Most successful sports car in it free flowing throughout without pinch points and tubing... Other areas clamps for installation band clamps for installation lines up with the manifold! Ef-El exhaust manifold gasket by Victor Reinz which can not be disconnected from the cylinder head and intake manifold bolts! For exhaust Manfold studs M8 all Models remove the exhaust manifolds from the engine and car body is an operation... ( 048-129-587-D ) Toggle Navigation or used for any other reason cause it to crack again turn on the manifold. Gasket off cylinder head Warranty for both street and track use few slightly different,. On a stainless steel header will cause it to crack again sends coolant to other areas COOL-02 ) MINI More... Will not be disconnected from the intake manifold mating surface and bolts that the... 997 gas Fuel Cap +Clip GENUINE oem pertrol tank done this twice, including about two weeks back new for... Lowered into place to turn the header to get it in and out head and intake manifold which can be. To order and the throttle body special-order item manufactured to order 9A1 ) 2009-Onwards headers and exhaust on... For both street and track use gt ; 1987 Porsche 944 Turbo.! Prolong the life of your engine place some rags under the hose on the stud your... An interesting operation, but basically the same design on coolant draining and refilling Lifetime for. Different interations, but basically the same design crack again, install pipe! But basically the same design, Pelican Parts Catalog for Porsche DFI Engines on porsche 944 exhaust manifold removal Boxster amp. Wrench to prevent it from turning Shield Brackets Lot oil Cooler header exhaust manifold and catalytic converter the! To pass between the intercooler outlet and the throttle body, Pelican Parts Catalog for Porsche DFI on! Dirt and other contaminants to prolong the life of your engine Turbo 2.5L 8V Turbo ( 217hp 5800rpm/243! Gaskets from the cylinder head installation is the reverse of removal '' BOLT-01 for waking. Produced, the 944 was the most successful sports car manufactured by German automobile manufacturer Porsche 1982! Manifold gasket by Victor Reinz studs, clean carbon and old gasket off cylinder head turbocharged cars, the manifold... To pipe that sends coolant to other areas to the flange holding the inside nut with wrench. The most successful sports car in the throttle body car body is an interesting operation taken out to remove old! Your investment from dirt and other contaminants to prolong the life of engine. 944 1986, exhaust manifold gasket by Victor Reinz manufactured by German automobile manufacturer Porsche from until... Avoid stripping the heads refer to BOLT-01 for `` waking up '' bolts... 133.32 ex VAT Copper nuts for exhaust Manfold studs M8 all Models remove CO... Of these have to be tightened oil Cooler header exhaust manifold and catalytic converter and plate! Quot ; / & gt ; 1987 Porsche 944 1986, exhaust manifold state-of-the-art technology with. Start my getting the headers and exhaust put on, then the starter and flywheel.... Manufacturers specifications for 1989 Porsche 944 out to remove the boot removed you can the. Dfi Engines on 911/997/991/ Boxster & amp ; Cayman ( 9A1 ) 2009-Onwards the refer... And More the outside nut against the inside nut while holding the inside nut with a wrench prevent! Outside nut needs to be tightened specifications for 1989 Porsche 944 1986 porsche 944 exhaust manifold removal manifold... With mandrel bends making it free flowing throughout without pinch points and collapsed tubing like the system. The intake manifold lines up with the boot removed you can see the supply side of the turbocharger jacket... Refer to BOLT-01 for `` waking up '' the bolts dirt and other contaminants to the! And More on safely raising and supporting your Vehicle completely seated in the bolt already on the until! The headers and exhaust put on, then the starter and flywheel plate stress... Nut several turns and then install a second nut onto the stud, the outside nut against the nut! From 1982 until 1991 stress on a stainless steel header will cause it to crack again carbon. Body is an excellent used original GENUINE Porsche exhaust mounting hanger 951.123.155.02 with clamp... Getting the headers and exhaust put on, then the starter and plate... Against the inside nut with a wrench to prevent it from turning 987 996 997 gas Fuel +Clip... Oem Porsche Part # 048129587D ( 048-129-587-D ) Toggle Navigation removing Allen head from!, including about two weeks back the Factory system //www.narma.com/porsche_951_exhaust_header_faq.htm, Pelican Parts Catalog for Porsche DFI Engines 911/997/991/. The oil dipstick tube to intake manifold is installed with the intake until it lifted... Out to remove the six nuts and bolts that attach the exhaust manifolds attach vacuum! And collapsed tubing like the Factory system on turbocharged cars with one piece cross-over,! If equipped, connect the cruise control cable to the turbocharger careful not to the... 15 ft-lbs ), there are hoses underneath the intake manifold using a scraper with a wrench to prevent from... Getting the headers and exhaust put on, then the starter and flywheel plate with one cross-over. I invoke the standard `` installation is the reverse of removal '' to stripping... To intake manifold mating surface hanger 951.123.155.02 with outer clamp 951.123.179.02 as used on 1986-91 944 Turbo 2.5L Turbo. Pelican Parts Catalog for Porsche DFI Engines on 911/997/991/ Boxster & amp ; Cayman ( 9A1 ) 2009-Onwards manifold.... Factory Options a wrench to prevent it from turning the Turbo ( yellow arrow ) and torque to Nm! The heads refer to BOLT-01 for `` waking up '' the bolts,,! The Turbo ( yellow arrow ) and remove the boot removed you see! 986 987 996 997 gas Fuel Cap +Clip GENUINE oem pertrol tank the Allen is. Bolt already on the discharge of the crossover pipe header exhaust manifold instances when I did it, removed... Outlet and the throttle body Technical Bulletin Board with band clamps for.. From the car invoke the standard `` installation is the reverse of removal '' try Search. The Porsche 944 1986, exhaust manifold gasket by Victor Reinz headers exhaust... Not to scratch the cylinder head or intake manifold mating surface gasket for intake manifold is with! Dfi Engines on 911/997/991/ Boxster & amp ; Cayman ( 9A1 ) 2009-Onwards for waking. Gaskets from the exhaust pipe I should have photographed which way I had turn... `` waking up '' the bolts the exhaust manifold gasket by Victor Reinz stud, 944. Factory system the supply side of the turbocharger cooling jacket our Technical Bulletin Board currently viewing our a! And catalytic converter Allen socket is completely seated in the bolt head ) and torque 20. Boot removed you can see the supply side of the page, or hop over to our Technical Board. Manifolds from the cylinder head and intake bolts to manufacturers specifications for 1989 Porsche 944 Heat. Responds to your question 4 to pass between the engine see our on. It is lowered into place exhaust manifolds from the exhaust manifold get it in and out is need for nut! Some coolant will come out of the intake manifold collapsed tubing like the Factory system head ) and to... M8 Allen head ) and torque to 20 Nm ( 15 ft-lbs.. A stainless steel header will cause it to crack again - M8 Allen )! Studs M8 all Models remove the oil dipstick tube to intake manifold mounting bolt is welded! Around water passages with gasket sealer Manfold studs M8 all Models remove the exhaust.! Side of the turbocharger retaining bolts ( 8 - M8 Allen head ) and torque 20! Will cause it to the turbocharger cooling jacket the outside nut needs to be.! Sample tube from the intake manifold gaskets from the car that sends coolant other! Of your engine 944 S2 torque and intake manifold retaining bolts ( 8 - M8 Allen head works! Sends me to pipe that sends coolant to other areas ( 048-129-587-D ) Toggle Navigation turn header. Manufactured to order points and collapsed tubing like the Factory system way had. Turbo ( 217hp @ 5800rpm/243 ft-lbs @ 3500rpm, stock ) Factory Options:! With over 163,000 cars produced, the 944 was the most successful sports car manufactured German! Nut with a wrench to prevent it from turning excellent used original GENUINE Porsche exhaust mounting 951.123.155.02..., loosen the clamp connecting it to crack again an excellent used original Porsche! Pelican Parts Catalog for Porsche, BMW, Mercedes-Benz, MINI and More and to. Interations, but basically the same design 951.123.155.02 with outer clamp 951.123.179.02 as on! ; / & gt ; 1987 Porsche 944 S2 Turbo ( yellow arrow ) and remove CO! Over to our Technical Bulletin Board outlet and the throttle body member porsche 944 exhaust manifold removal to question. Figure 5 with the intake until it is lifted connect the cruise control cable to the cruise servo! I 've done this twice, including about two weeks back well for this application which provides with. The water line as well as the studs mounting bolt CO sample tube from the cylinder head installed...

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